Round Caps

Round caps with flush are designed to close round holes precisely, providing a clean finish and reliable protection. The outer stop ensures the plug adheres perfectly to the surface, preventing dust, moisture, and other external elements from entering. Thanks to their cylindrical shape and the presence of ribs, they are easily press-fit and provide a stable and secure seal. These caps are ideal for technical and aesthetic applications in industrial, mechanical, and furniture fields.

Description

Round Rubber Caps with Flange for Sealing and Masking

Barbieri Rubber round rubber caps with flange are push-in cylindrical caps with an external flange that prevents them from sliding past the hole edge. They are catalog rubber components, available in multiple diameters, in compounds suitable for sealing, protection, paint masking and isolation of threaded or plain holes.

Code

Male Ø (mm)

A

Tot height (mm)

B

Male height (mm)

C

Ø Head (mm)

D

Height (mm)

E

TAP 05X18 5 18 12,5 12 5,5
TAP 5.9X13 5,9 13 10 12 3
TAP 06X09 6 9 6,5 8 2,5
TAP 06X10 6 10,5 7,5 11 3
TAP 6.9X13 6,9 13 9 20 4
TAP 06X20 6 20 10 10 10
TAP 07X22 7 22 16,5 12 5,5
TAP 08X14 8 14 10 12,5 2,5
TAP 08X16 8 16 8 19,5 8
TAP 08X18 8 18 7 15 11
TAP 08.5X20 8,5 20 15 13 5,5
TAP 09X20 9,5 20,5 8,5 15 12
TAP 10X19 10 14 10 19 4
TAP 11.8X20 11 20 12,5 17 7,5
TAP 14X18 14 18 12,5 19,5 5,5
TAP 17X22 17 22,5 20 20 2,5
TAP 17.5X20 17,5 20 18 19,5 2
TAP 18X34 18 33 30 22 3
TAP 20X17 20 17 14 45 3
TAP 21X18 21 18 12,5 25,5 5,5
TAP 25 25 36 30 35 6
TAP 28-39X38 28-39 38 30 55 8
ETBG 48.2 42 26 20 48,2 7
TAP 50X22 50 22,5 16 54 6
TAP 52X12 52 12 7 63 5
ETBG 57 50 26 18 57 7
ETBG 60 53 25 18 60 7
TAP 57X20 57 20 17 60 3
TAP 60X27.5 60 27,5 20 90 7,5

What round caps with flange are for

Round caps with flange are used to seal through-holes or blind holes, to mask threads during painting, to protect fittings during transport or storage, to isolate pipe and fitting ends, and in general to plug round openings on bodies, frames, equipment and technical components. The flange simplifies positioning and prevents the cap from slipping into the hole.

Available compounds and typical hardness

For paint masking the most common compound is VMQ silicone. NBR is chosen in workshops where oil is present, FKM (Viton®) for chemically aggressive environments, NR/SBR for general use. The cap must be soft enough to insert and stiff enough to stay in place.

Compound Temperature range Feature Typical applications
EPDM -40 / +100 °C Water, steam, ozone resistance Painting, outdoor
NBR (Nitrile) -40 / +130 °C Mineral oil resistance Workshops, hydraulics
VMQ (Silicone) -60 / +200 °C High-T resistance, reusable Oven painting, high-T
FKM (Viton®) -10 / +180 °C Aggressive oils, solvents Chemical, automotive
NR / SBR -50 / +90 °C Good mechanical elasticity General caps, masking

 

Catalog standard version and custom designs

The standard range of round caps with flange covers an extensive series of diameters, shank lengths and flange diameters, with active tooling at Barbieri Rubber and no tooling cost for the customer. For special sizes, threaded-hole caps with flange, dedicated compounds or colors, we produce custom caps: at least a preliminary drawing from the customer is required. The dedicated mold is manufactured in cooperation with our trusted toolmaking partners.

Industrial applications

Round caps are used in metal fabrication, automotive, vehicle service equipment, hydraulics, pneumatics, agricultural machinery, appliances, technical furniture, electrical systems and photovoltaic. They are among the most requested catalog rubber components because they cover recurrent sealing and masking needs both in production and on painting lines.

Frequently asked questions

What is the difference between round caps with flange and cone caps?

Round caps with flange have a cylindrical shank and an external flange that locks against the surface. Cone caps have a tapered shape and self-center, fitting a range of diameters. Selection depends on hole geometry and required precision.

Are round caps suitable for paint masking?

Yes, with the right compound. VMQ silicone withstands oven cycles and is reusable. The flange makes removal easy after painting.

Are they available from stock?

Yes, an extensive range of diameters, lengths and flange sizes is catalog standard, with no tooling cost. For special sizes the custom-design version applies.

Can I order caps in a specific color?

Yes. On request caps can be produced in dedicated colors for visual identification (e.g. red for painting line, blue for hydraulics, etc.). Coloring is agreed at order stage.

Are they reusable after oven cycles?

Yes. In VMQ silicone, caps can be reused over multiple paint cycles. Lifespan depends on oven temperatures and history of previous cycles.

Additional information

Suggested materials:

–

SBR

Styrene-butadiene rubber

VMQ

Silicone rubber